Applications of Advanced Ceramics in General Manufacturing

Applications of Advanced Ceramics in the Oil & Gas Industry

In the evolving landscape of modern manufacturing, advanced ceramics are rapidly gaining recognition as essential materials due to their exceptional mechanical strength, thermal resistance, chemical stability, and electrical insulation properties. Unlike traditional ceramics, these engineered materials—also known as technical ceramics or engineered ceramics—are designed to meet the high-performance demands of today’s industrial sectors.

Great Ceramic provides precision-engineered ceramic components designed for general manufacturing. These technical ceramics offer unmatched wear resistance, thermal stability, chemical inertness, and electrical insulation, making them essential for upstream, midstream, and downstream applications.

Why Advanced Ceramics Are Transforming Manufacturing

Advanced ceramics outperform metals and polymers in many applications thanks to their:

Mechanical

Extreme Hardness & Wear Resistance

Thermal

Thermal Stability & High-Temperature Performance

Electrical

Excellent Electrical Insulation

Chemical

Corrosion & Chemical Resistance

Advantages Over Traditional Materials

 

Property Advanced Ceramics Metals Polymers
Hardness ★★★★★ ★★ ★
Corrosion Resistance ★★★★★ ★★ ★★★
Temperature Resistance ★★★★★ ★★ ★
Wear Resistance ★★★★★ ★★ ★
Electrical Insulation ★★★★★ ★ ★★★
Thermal Conductivity (AlN/BeO) ★★★★★ ★★★★ ★

Main advanced ceramic materials

At Great Ceramics, we help our customers in the general manufacturing industry achieve unprecedented levels of performance, reliability, and sustainability by offering a wide range of advanced ceramics with exceptional performance.

Ceramic Material Properties & Advantages Typical Applications (General Manufacturing)
Alumina (Al₂O₃) High hardness, good wear and chemical resistance, cost-effective Jigs and fixtures, sandblasting nozzles, pipe liners, cutting tool bases
Zirconia (ZrO₂) Excellent toughness, impact resistance, and wear resistance Precision gauges, stamping dies, locating pins, wear-resistant plates
Silicon Carbide (SiC) Extremely hard, excellent corrosion and thermal conductivity Grinding wheels, mechanical seals, high-temperature components, liners
Silicon Nitride (Si₃N₄) Lightweight, high strength, good thermal shock resistance Bearing balls, welding jigs, machine tool insulators, high-temp holders
Aluminum Nitride (AlN) High thermal conductivity, electrical insulation, thermal expansion matched to silicon Heat spreaders, laser welding jigs, power module substrates
Boron Nitride (BN) Chemically inert, high-temp resistance, lubricating and insulating Mold release sheets, high-temp gaskets, casting aids
ZTA (Zirconia Toughened Alumina) Balanced toughness and strength, improved wear performance Precision structural parts, impact-resistant components, seals
MGC (Machinable Glass Ceramic) Easy to machine, excellent insulation and low thermal expansion Precision jigs, electronic component holders, lab fixtures

Key Applications

Advanced ceramics are widely used in cutting tools, nozzles, guides, and bushings due to their hardness and abrasion resistance. For instance:

  • Silicon nitride ceramics are used in high-speed cutting tools and metal forming dies.

  • Zirconia ceramics provide impact resistance for punching and stamping tools.

  • Alumina and ZTA ceramics are utilized in sleeves, bearings, and wear plates.

In environments involving aggressive chemicals, advanced ceramics maintain their integrity where metals often fail. Applications include:

  • Ceramic valves, plungers, seals, and pump components

  • Liners and coatings in chemical reactors

  • Ceramic filters and membranes for separation and purification

Materials: SiC, Al₂O₃, and MGC are common in chemical process industry equipment.

Many ceramics offer excellent dielectric and insulating properties, essential for:

  • PCB substrates, especially Aluminum Nitride (AlN) for high thermal conductivity

  • Insulators for high-voltage systems

  • Electrostatic chucks, feedthroughs, and sensor housings

Advanced ceramics such as BeO, AlN, and MGC provide thermal management in power electronics and semiconductor equipment.

Ceramics are ideal materials for automated production systems, especially where precision, dimensional stability, and non-magnetic properties are required. For example:

  • Alignment pins and fixtures made of zirconia or alumina

  • Pick-and-place tools for delicate or static-sensitive components

  • Vacuum chucks and grippers

In high-temperature manufacturing environments, advanced ceramics outperform metals in longevity and stability:

  • Kiln furniture, setter plates, and thermocouple protection tubes

  • Heating elements, supports, and thermal shields

Silicon carbide (SSiC) and alumina ceramics are widely used in heat treatment, sintering, and powder metallurgy.

Great Ceramic’s Capabilities

At Great Ceramic, we specialize in the custom machining of advanced ceramic components. Our precision manufacturing services ensure that each part meets exact design specifications with tight tolerances and smooth finishes. We offer:

  • Material Selection Support: Alumina, zirconia, silicon nitride, aluminum nitride, SiC, ZTA, BN, MGC, and more
  • Custom Component Design: Based on drawings, 3D models, or customer application needs
  • Advanced Machining: CNC grinding, polishing, hole drilling, slotting, and surface treatment
  • Tight Tolerances: Precision up to ±0.001mm
  • Prototyping and Small Batch Production: Rapid delivery for development and testing
  • Surface Metallization & Brazing Services: For ceramic-to-metal assemblies
  • Substrate Preparation: AlN and alumina ceramic boards with laser cutting and metallization

Relevant Products

Rapid Ceramic Prototyping

Rapid Ceramic Prototyping

Application & Design Support

Application & Design Support

Precision Ceramic Machining Solutions

Custom parts machining

Advanced Ceramic Materials-Technical Ceramics

Advanced Ceramic Materials

Frequently Asked Questions (FAQ)

Silicon carbide (SSiC) and alumina are highly resistant to both acids and alkalis, making them ideal for chemical processing applications.

Yes. Ceramic dies, screws, and barrels offer superior wear resistance and dimensional stability, especially when processing abrasive or high-temperature polymers.

Compared to metal parts, ceramic components can last 5–10 times longer, especially under corrosive or abrasive conditions.

Yes. With precision ceramic machining techniques, we can fabricate complex, tight-tolerance parts from alumina, zirconia, MGC, and more.

Ceramic components based on materials such as alumina and silicon nitride can operate for extended periods at temperatures exceeding 1,200°C and in highly acidic and alkaline environments, significantly extending maintenance intervals.

Despite a higher unit cost, they can offer a lifespan 2–5 times longer, a lower total cost of ownership (TCO), and significantly better long-term economics than metal.

Great Ceramic

Why Choose Great Ceramic for Applications?

  • Decades of experience in precision ceramic machining
  • Advanced materials including ZTA20, MGC, SSIC, and more
  • In-house capability for surface metallization and ceramic-to-metal brazing
  • Strong R&D support for custom solutions
  • Proven track record in harsh environment applications

Whether you’re optimizing your production line or developing next-generation equipment, Great Ceramic is your trusted partner in delivering high-performance ceramic solutions.

Contact Us Today

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