Applications of Advanced Ceramics in the Industrial Machinery

석유 및 가스 산업에서 첨단 세라믹의 응용 분야

In today’s high-performance manufacturing landscape, industrial machinery is evolving rapidly to meet the demands of efficiency, precision, and durability. Advanced ceramics, also known as technical ceramics, have emerged as a key enabler of this transformation. With their unique combination of mechanical strength, thermal stability, chemical resistance, and wear performance, these materials are being widely adopted across a broad range of industrial machinery applications.

Great Ceramic provides highly customized advanced ceramic components. These technical ceramics offer unmatched wear resistance, thermal stability, chemical inertness, and electrical insulation, delivering industry-leading performance, durability, and precision to mechanical equipment.

Why Advanced Ceramics Matter in Industrial Machinery

Advanced ceramics are inorganic, non-metallic materials that are engineered for mechanical, thermal, chemical, and electrical performance. Their exceptional properties make them ideal for modern machinery operating under severe stress, friction, and temperature fluctuations. These properties reduce machine downtime, extend service life and improve energy efficiency, making technical ceramics widely used in precision engineering and heavy industry.

기계

극한의 경도 및 내마모성

열

열 안정성 및 고온 성능

전기

뛰어난 전기 절연성

화학

부식 및 내화학성

Advantages Over Traditional Materials

속성 고급 세라믹 금속 Polymers
경도 ★★★★★ ★★ ★
내식성 ★★★★★ ★★ ★★★
Temperature Resistance ★★★★★ ★★ ★
Wear Resistance ★★★★★ ★★ ★
전기 절연 ★★★★★ ★ ★★★
Thermal Conductivity (AlN/BeO) ★★★★★ ★★★★ ★

Key Benefits of Using Advanced Ceramics in Industrial Machinery:

  • Extended service life in wear-critical environments
  • Resistance to corrosion, high temperatures, and thermal shock
  • Reduced downtime and maintenance costs
  • Higher precision and reliability in automated systems
  • Improved efficiency in harsh process conditions

Main advanced ceramic materials

At Great Ceramic, we help our customers achieve unprecedented levels of performance, reliability and sustainability by offering a wide range of advanced ceramics with exceptional properties.

세라믹 소재 Properties & Advantages Typical Applications (Mechanical Equipment)
알루미나(Al₂O₃) High hardness, wear resistance, chemical stability Mechanical seals, wear-resistant bushings, guide rails, valve components
지르코니아(ZrO₂) High toughness, impact resistance, excellent surface finish Pump shafts, sleeves, wear rings, precision sliding components
실리콘 카바이드(SiC) Extreme hardness, excellent thermal and corrosion resistance Mechanical seal faces, heat exchangers, nozzles, precision rollers
질화규소(Si₃N₄) Lightweight, high strength, thermal shock resistance Ball bearings, turbocharger rotors, spindle components, wear plates
질화 알루미늄(AlN) 높은 열 전도성, 전기 절연성 Heat dissipation units in motors, high-frequency insulators
질화붕소(BN) Solid lubrication, chemical inertness, thermal stability Dry bearings, high-temperature lubrication parts, insulative pads
ZTA(지르코니아 강화 알루미나) Tough and hard, enhanced wear resistance Cutting tool supports, plunger parts, wear-resistant guide components
MGC(가공 가능한 유리 세라믹) Easy to machine, excellent dielectric and thermal insulation Precision mechanical parts, custom brackets, electrical insulators

Key Applications

Materials such as 알루미나, 지르코니아및 실리콘 질화물 are widely used for mechanical seals, shaft sleeves, valve seats및 bearing rings. These parts benefit from ceramics’ outstanding hardness, wear resistance, and chemical stability, particularly in abrasive or corrosive media.

세라믹 plungers, pistons및 wear-resistant sleeves made from 지르코니아 또는 ZTA offer superior resistance to high-pressure wear and chemical attack. In applications like chemical processing or slurry handling, ceramics outperform traditional metals in terms of service life and precision retention.

Silicon carbide 그리고 실리콘 질화물 are ideal for use in furnace parts, heat exchanger components및 burners due to their excellent thermal conductivity, low thermal expansion, and thermal shock resistance. These materials maintain structural integrity even under extreme temperatures and rapid heating-cooling cycles.

알루미나, ZTA및 SiC are often used in industrial machinery for wear liners, guide rails및 chutes. Their high hardness and erosion resistance make them suitable for environments involving high-speed movement or abrasive materials, such as in mixers, feeders, and conveyors.

In precision manufacturing, machinable glass ceramics (MGC) 그리고 지르코니아 are used for custom tooling fixtures, alignment jigs및 mounting blocks. These materials allow for high precision and easy modification while providing excellent insulation and thermal stability.

In machinery incorporating power electronics or motor drives, 질화 알루미늄(AlN) 그리고 boron nitride (BN) are used as heat sinks, insulating bases및 interface layers due to their high thermal conductivity and dielectric strength.

Great Ceramic’s Capabilities

At Great Ceramic, we specialize in the custom machining of advanced ceramic components. Our precision manufacturing services ensure that each part meets exact design specifications with tight tolerances and smooth finishes. We offer:

  • Material Selection Support: Alumina, zirconia, silicon nitride, aluminum nitride, SiC, ZTA, BN, MGC, and more
  • Custom Component Design: Based on drawings, 3D models, or customer application needs
  • Advanced Machining: CNC grinding, polishing, hole drilling, slotting, and surface treatment
  • Tight Tolerances: Precision up to ±0.001mm
  • Prototyping and Small Batch Production: Rapid delivery for development and testing
  • Surface Metallization & Brazing Services: For ceramic-to-metal assemblies
  • Substrate Preparation: AlN and alumina ceramic boards with laser cutting and metallization

Relevant Products

신속한 세라믹 프로토타이핑

신속한 세라믹 프로토타이핑

애플리케이션 및 디자인 지원

애플리케이션 및 디자인 지원

정밀 세라믹 가공 솔루션

맞춤형 부품 가공

Advanced Ceramic Materials-Technical Ceramics

고급 세라믹 재료

자주 묻는 질문(FAQ)

Silicon carbide (SSiC) and alumina are highly resistant to both acids and alkalis, making them ideal for chemical processing applications.

Yes. Ceramic dies, screws, and barrels offer superior wear resistance and dimensional stability, especially when processing abrasive or high-temperature polymers.

Compared to metal parts, ceramic components can last 5–10 times longer, especially under corrosive or abrasive conditions.

Yes. With precision ceramic machining techniques, we can fabricate complex, tight-tolerance parts from alumina, zirconia, MGC, and more.

Ceramic components based on materials such as alumina and silicon nitride can operate for extended periods at temperatures exceeding 1,200°C and in highly acidic and alkaline environments, significantly extending maintenance intervals.

Despite a higher unit cost, they can offer a lifespan 2–5 times longer, a lower total cost of ownership (TCO), and significantly better long-term economics than metal.

While some ceramics are more brittle, engineered ceramics like zirconia (3Y-TZP) 그리고 ZTA offer excellent toughness, making them suitable for mechanical components under load.

Yes. At Great Ceramic, we offer custom ceramic machining services to meet client-specific requirements, including geometry, tolerances및 surface finish.

Ceramic bearings are lighter, harder, and more corrosion-resistant, resulting in higher speed capabilities and longer lifespan, especially in aggressive environments.

그레이트 세라믹

Why Choose Great Ceramic for Applications?

  • Decades of experience in precision ceramic machining
  • Advanced materials including ZTA20, MGC, SSIC, and more
  • In-house capability for surface metallization and ceramic-to-metal brazing
  • Strong R&D support for custom solutions
  • Proven track record in harsh environment applications

Whether you’re optimizing your production line or developing next-generation equipment, Great Ceramic is your trusted partner in delivering high-performance ceramic solutions.

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