Applications of Advanced Ceramics in General Manufacturing

石油・ガス産業におけるアドバンストセラミックスの用途

In the evolving landscape of modern manufacturing, advanced ceramics are rapidly gaining recognition as essential materials due to their exceptional mechanical strength, thermal resistance, chemical stabilityそして electrical insulation properties. Unlike traditional ceramics, these engineered materials—also known as テクニカルセラミックス または エンジニアリング・セラミックス—are designed to meet the high-performance demands of today’s industrial sectors.

Great Ceramic provides precision-engineered ceramic components designed for general manufacturing. These technical ceramics offer unmatched wear resistance, thermal stability, chemical inertness, and electrical insulation, making them essential for upstream, midstream, and downstream applications.

Why Advanced Ceramics Are Transforming Manufacturing

Advanced ceramics outperform metals and polymers in many applications thanks to their:

メカニカル

Extreme Hardness & Wear Resistance

サーマル

Thermal Stability & High-Temperature Performance

電気

Excellent Electrical Insulation

ケミカル

Corrosion & Chemical Resistance

Advantages Over Traditional Materials

 

プロパティ アドバンスト・セラミックス 金属 Polymers
硬度 ★★★★★ ★★ ★
耐食性 ★★★★★ ★★ ★★★
Temperature Resistance ★★★★★ ★★ ★
Wear Resistance ★★★★★ ★★ ★
電気絶縁 ★★★★★ ★ ★★★
Thermal Conductivity (AlN/BeO) ★★★★★ ★★★★ ★

Main advanced ceramic materials

At Great Ceramics, we help our customers in the general manufacturing industry achieve unprecedented levels of performance, reliability, and sustainability by offering a wide range of advanced ceramics with exceptional performance.

セラミック素材 Properties & Advantages Typical Applications (General Manufacturing)
アルミナ（Al₂O₃） High hardness, good wear and chemical resistance, cost-effective Jigs and fixtures, sandblasting nozzles, pipe liners, cutting tool bases
ジルコニア (ZrO₂) Excellent toughness, impact resistance, and wear resistance Precision gauges, stamping dies, locating pins, wear-resistant plates
炭化ケイ素（SiC） Extremely hard, excellent corrosion and thermal conductivity Grinding wheels, mechanical seals, high-temperature components, liners
窒化ケイ素 (Si₃N₄) Lightweight, high strength, good thermal shock resistance Bearing balls, welding jigs, machine tool insulators, high-temp holders
窒化アルミニウム（AlN） High thermal conductivity, electrical insulation, thermal expansion matched to silicon Heat spreaders, laser welding jigs, power module substrates
窒化ホウ素（BN） Chemically inert, high-temp resistance, lubricating and insulating Mold release sheets, high-temp gaskets, casting aids
ZTA（ジルコニア強化アルミナ） Balanced toughness and strength, improved wear performance Precision structural parts, impact-resistant components, seals
MGC（マシナブル・グラス・セラミック） Easy to machine, excellent insulation and low thermal expansion Precision jigs, electronic component holders, lab fixtures

Key Applications

Advanced ceramics are widely used in cutting tools, nozzles, guidesそして bushings due to their hardness and abrasion resistance. For instance:

  • 窒化ケイ素セラミックス are used in high-speed cutting tools and metal forming dies.

  • Zirconia ceramics provide impact resistance for punching and stamping tools.

  • Alumina and ZTA ceramics are utilized in sleeves, bearings, and wear plates.

In environments involving aggressive chemicals, advanced ceramics maintain their integrity where metals often fail. Applications include:

  • Ceramic valves, plungers, seals, and pump components

  • Liners and coatings in chemical reactors

  • Ceramic filters and membranes for separation and purification

Materials: SiC, Al₂O₃, and MGC are common in chemical process industry equipment.

Many ceramics offer excellent dielectric and insulating properties, essential for:

  • PCB substrates, especially 窒化アルミニウム（AlN） for high thermal conductivity

  • Insulators for high-voltage systems

  • Electrostatic chucks, feedthroughs, and sensor housings

アドバンスト・セラミックス BeO, 窒化アルミニウムそして MGC provide thermal management in power electronics and semiconductor equipment.

Ceramics are ideal materials for automated production systems, especially where precision, dimensional stabilityそして non-magnetic properties are required. For example:

  • Alignment pins and fixtures made of zirconia or alumina

  • Pick-and-place tools for delicate or static-sensitive components

  • Vacuum chucks and grippers

In high-temperature manufacturing environments, advanced ceramics outperform metals in longevity and stability:

  • 窯道具, setter platesそして thermocouple protection tubes

  • Heating elements, supports, and thermal shields

Silicon carbide (SSiC) そして アルミナセラミックス are widely used in heat treatment, sintering, and powder metallurgy.

Great Ceramic’s Capabilities

At Great Ceramic, we specialize in the custom machining of advanced ceramic components. Our precision manufacturing services ensure that each part meets exact design specifications with tight tolerances and smooth finishes. We offer:

  • Material Selection Support: Alumina, zirconia, silicon nitride, aluminum nitride, SiC, ZTA, BN, MGC, and more
  • Custom Component Design: Based on drawings, 3D models, or customer application needs
  • Advanced Machining: CNC grinding, polishing, hole drilling, slotting, and surface treatment
  • Tight Tolerances: Precision up to ±0.001mm
  • Prototyping and Small Batch Production: Rapid delivery for development and testing
  • Surface Metallization & Brazing Services: For ceramic-to-metal assemblies
  • Substrate Preparation: AlN and alumina ceramic boards with laser cutting and metallization

Relevant Products

ラピッドセラミックプロトタイピング

ラピッドセラミックプロトタイピング

Application & Design Support

アプリケーション＆デザイン・サポート

精密セラミック加工ソリューション

Custom parts machining

Advanced Ceramic Materials-Technical Ceramics

先端セラミック材料

よくある質問（FAQ）

Silicon carbide (SSiC) and alumina are highly resistant to both acids and alkalis, making them ideal for chemical processing applications.

Yes. Ceramic dies, screws, and barrels offer superior wear resistance and dimensional stability, especially when processing abrasive or high-temperature polymers.

Compared to metal parts, ceramic components can last 5–10 times longer, especially under corrosive or abrasive conditions.

Yes. With precision ceramic machining techniques, we can fabricate complex, tight-tolerance parts from alumina, zirconia, MGC, and more.

Ceramic components based on materials such as alumina and silicon nitride can operate for extended periods at temperatures exceeding 1,200°C and in highly acidic and alkaline environments, significantly extending maintenance intervals.

Despite a higher unit cost, they can offer a lifespan 2–5 times longer, a lower total cost of ownership (TCO), and significantly better long-term economics than metal.

グレート・セラミック

Why Choose Great Ceramic for Applications?

  • Decades of experience in precision ceramic machining
  • Advanced materials including ZTA20, MGC, SSIC, and more
  • In-house capability for surface metallization and ceramic-to-metal brazing
  • Strong R&D support for custom solutions
  • Proven track record in harsh environment applications

Whether you’re optimizing your production line or developing next-generation equipment, Great Ceramic is your trusted partner in delivering high-performance ceramic solutions.

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