Aluminum nitride (AlN) – often abbreviated as ALN or AIN – is a ceramic compound of aluminum and nitrogen. Its molecular/chemical formula is AlN, meaning one Al atom bonded to one N atom.In the literature, "AlN" and "AIN" are used interchangeably; the chemical name is aluminum nitride (IUPAC name: aluminium nitride) .This binary nitride crystallizes in a hexagonal wurtzite lattice (similar to GaN or ZnO).Because of the strong Al–N bonds and tetrahedral coordination, AlN is an electrical insulator with an ultra-wide bandgap (~6.1 eV).Key material properties include a high density (~3.26 g/cm³unipretec-ceramics.com), extreme hardness (~11 GPa Vickers), and outstanding thermal conductivity.
Great Ceramic offers custom AlN substrates and components (plates, washers, spacers, etc.) with excellent thermal and electrical properties. Its AlN ceramics are >96% pure and exhibit high thermal conductivity (>170–200 W/m·K)、 very low thermal expansion, high strength and hardness, and excellent electrical insulation. AlN remains stable at very high temperatures; it decomposes (effectively "melts") only above ~2200 °C.These properties make AlN an ideal material for electronic packaging and thermal management – for example, heat sinks and substrates in high-power LED modules, IGBT and MOSFET power modules, RF/microwave devices, and other circuits where efficient heat dissipation and electrical isolation are critical.In fact, AlN substrates can have thermal conductivity up to 9× that of alumina (Al₂O₃), while their coefficient of thermal expansion (~4.6×10⁻⁶/K) closely matches silicon, easing stress in chip packages.Typical AlN ceramic parts include plates, rods, tubes, washers and custom machined components – all available from Great Ceramic via precision CNC machining or laser processing.
Structure and Properties of AlN
AlN's hexagonal wurtzite structure gives each Al atom four nearest N neighbors (and vice versa). This strong ionic/covalent bonding yields an ultra-wide bandgap (~6.1 eV) semiconductor,as well as high breakdown voltage. In pure form AlN is a very good electrical insulator,with volume resistivity >10¹⁴ Ω·cm.Thermal conductivity is exceptionally high among ceramics (bulk AlN 170–200+ W/m·K;single crystals up to ~320 W/m·K.For comparison, AlN's thermal conductivity is roughly eight times that of aluminaand far exceeds that of most other technical ceramics. AlN's low thermal expansion (~4.5–5.2×10⁻⁶/K) is near silicon's (~2.6×10⁻⁶/K), minimizing thermal strain in electronics. Hardness is also high (Vickers ~11 GPa),and AlN is chemically stable (resists acids/bases and molten metal). These combined properties – high-T stability, high stiffness (Young's modulus ~320 GPa), and optical transparency in the UV – enable a wide range of uses.
Industrial Applications of AlN
AlN ceramics are used wherever heat must be efficiently moved or where insulation at high temperature and power is needed. Key applications include:
These applications leverage AlN's unique combination of thermal management and electrical insulation. In many cases AlN is chosen over alumina (Al₂O₃) or beryllium oxide (BeO) because of its superior heat conduction and similar expansion to silicon.
AlN in Semiconductors and Advanced Packaging
AlN is gaining attention as an ultrawide-bandgap (UWBG) semiconductor material. With a bandgap ≈6 e, AlN is suited for extreme high-power and high-frequency electronics. Cornell University researchers note AlN's "thermal conductivity, high breakdown voltage and strong electric field tolerance" make it ideal for next-generation power transistors and diodes. Current R&D (e.g. DARPA-funded projects) focuses on AlN-based PIN diodes with ultralow on-state resistance to cut power losses. Moreover, AlN substrates have enabled the first deep-UV diode lasers (wavelengths <280 nm) – critical for sterilization and sensing – due to AlN's lattice compatibility with aluminum gallium nitride (AlGaN) layers.
In electronic packaging, AlN ceramic substrates are playing a "game-changing" role. AlN's thermal conductivity (150–230 W/m·K) vastly exceeds alumina's, allowing heat to be routed away from chips with minimal thermal resistance.. Its thermal expansion matches silicon, enabling direct chip-attach or flip-chip bonding on AlN without inducing stress.As a result, AlN substrates are widely used in IGBT modules, power converters, and advanced LED packages.AlN is also found in advanced packaging technologies – for example, fan-out wafer-level packages and 3D stacked modules – because its high thermal performance and insulation improve reliability of dense, high-power assemblies.In short, AlN ceramics serve as both the heat sink and substrate in many cutting-edge semiconductor and electronics applications.
Great Ceramic's AlN Products and Services
Great Ceramic is a professional manufacturer of AlN ceramics and custom components.We offer high-purity (>96%) aluminum nitride ceramic materials in many forms – plates, substrates, tubes, rods, washers, spacers, and fully machined parts.Our AlN parts can be custom-designed and OEM-produced with tight tolerances and optional metalization (e.g. copper or DBC coating) for power electronics. Great Ceramic's AlN ceramics typically have density ~3.3 g/cc and thermal conductivity >170 W/m·K.We support rapid prototyping and small-batch production, including precision laser cutting and grinding. To explore our ALN capabilities or request a quote, see our Aluminum Nitride (AlN) products page or contact us for technical support.